
Robust Cat Engines for Demanding Rail Applications
Powerful Performance, Compact Design: Our Cat Diesel Engines for Shunting Locomotives
Shunting locomotives are essential for efficient rail freight transport and industrial applications. Their maneuverability, high tractive effort, and independence from electric power grids make them ideal for short-distance operations, in stations, on factory railroads, or at border crossings where different power systems are used.
Zeppelin Power Systems offers tailored drive solutions with Cat diesel engines, specifically optimized for the unique requirements of shunting locomotives. These engines combine a compact design with high power density and reliability. Supported by an extensive service portfolio – from maintenance and modifications to retrofitting and fast spare parts availability – we ensure the smooth operation of your shunting locomotives.
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Germany
International
Key benefits for your organization
Proven Reliability
Our Caterpillar diesel engines are known for their reliability, durability, and high power density – making them perfect for the demanding requirements of shunting operations.
Eco-Friendly Solutions
Our efficient exhaust aftertreatment systems and battery storage solutions for low-emission or emission-free operation are ideal for use in enclosed areas such as factory or port facilities.
Customized Adaptations
We offer customized solutions through technical pre-analyses, including load cycle simulations and 3D modeling, to perfectly tailor each locomotive to its operational conditions.
Comprehensive Service Portfolio
Zeppelin Power Systems offers assembly, test rig tests, certified approvals, and fast spare parts supply – ensuring maximum operational safety and quick readiness for use.
Innovative Technologies and Sustainability
Our Cat engines not only deliver outstanding performance and reliability but can also be seamlessly integrated with state-of-the-art battery storage systems. This combination creates an ideal solution for operators of track laying machines who focus on efficiency, sustainability, and reduced operating costs.
Global Availability, Fast Spare Parts Supply
With a global network of certified technicians, 24/7 availability, and over 1.4 million spare parts available for immediate delivery, Zeppelin Power Systems ensures maximum operational readiness of your machines – minimizing downtime.
Zeppelin Power Systems Digital Solutions for Rail
Our Digital Solutions: Efficiency and Control for Shunting Locomotives

Optimization Through Connected Technologies
Zeppelin Power Systems offers specialized digital solutions such as Active Equipment Connect (AEC), Fleet Operations Center (FOC), and Cat VisionLink for monitoring, analyzing, and controlling shunting locomotives. These technologies leverage precise real-time data to optimize operations, extend maintenance intervals, and sustainably reduce operating costs.
With our digital products, the management and optimization of your shunting locomotive fleets are elevated to a new technical level – ensuring maximum efficiency and reliability in operation.
Zeppelin Power Systems Services for Rail
Complete Service Solutions for Shunting Locomotives from a Single Source
Reliable Service for Your Shunting Locomotives
Shunting locomotives require reliable service solutions – and Zeppelin Power Systems provides exactly that. Our rail service hub in Lippstadt offers more than just maintenance: we ensure your operational continuity.
From direct rail maintenance to fast spare parts supply, retrofitting and modifications, we develop customized solutions. Our 24/7 availability and flexible service contracts ensure maximum efficiency – from factory rail operations to port logistics.
We are your partner for powerful shunting locomotives – from consulting to maintenance
Zeppelin Power Systems integrates high-performance Caterpillar drives into comprehensive shunting locomotive concepts. Our solutions combine powerful engines with systematic consulting, technical design, and proactive maintenance. From initial analysis and technical design to preventive maintenance, we create an integrated service ecosystem. Our goal is to ensure long-term performance and cost-effectiveness.
Planning
- Consulting
- Concept Development
- Project Engineering
Engineering
- Electrical & Installation Planning
- Process Technology
- CAD-based Planning
Project Management
- Site Management
- Technical Procurement
- Quality Assurance
Plant Construction
- Electrical Installation
- Assembly
- Commissioning and Test Run
Service
- Maintenance
- Routine Servicing
- Troubleshooting Service
Powerful drive solutions for efficient shunting operations
Shunting locomotives are the backbone of rail freight transport, particularly for logistics and industrial applications. They combine high maneuverability, strong tractive effort, and independence from electric power grids, making them indispensable in various operational areas.
Railway stations and logistics centers
In railway stations and logistics centers, shunting locomotives handle the precise coupling, uncoupling, and sorting of freight cars. They often move wagons in short intervals, requiring a dynamic and robust drive system. With Cat diesel engines, designed for quick load changes and high efficiency, they ensure smooth and uninterrupted operation.
Factory railroads
On industrial factory railroads, shunting locomotives transport raw materials and finished products. They are often used in tight track layouts or confined spaces. Zeppelin Power Systems provides compact drive systems that still deliver the necessary power for demanding shunting maneuvers. The combination of diesel power and battery storage also allows for emission-free operation in halls or enclosed spaces.
Border crossings
At international rail hubs, shunting locomotives manage the transfer of freight cars between different power systems or track gauges. Maximum flexibility and reliability are crucial in these operations. The diesel drive of Cat engines, which operates independently of electrical networks, is ideal for these demanding tasks.
Ports and container terminals
In ports, shunting locomotives move containers, bulk goods, or other cargo between loading stations and ships. The demands for maneuverability and tractive effort are particularly high in these environments. With robust diesel engines and optimized cooling systems, the drives from Zeppelin Power Systems ensure smooth operations even under heavy loads and challenging conditions.
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