Powerful services to keep your engine running longer
Fast, flexible, and comprehensive: Zeppelin Power Systems offers complete service solutions for your engines, units, and systems – all from a single source. With decades of experience and extensive industry expertise, our services are tailored to the needs of customers in the Power & Heat, Industry, Marine, Oil & Gas, and Rail sectors. Our portfolio ranges from spare parts ordering and maintenance work to comprehensive full-service contracts for managing your fleets and systems.
Our service helpdesk is available 24/7 to provide quick solutions for repairs and breakdowns. With our global service network, our experts are quickly on-site to get your systems back up and running. Rely on our extensive experience and expertise.
Available for you 24/7
Germany
International
Zeppelin Power Systems Services
A summary of our full-service capabilities
Maintenance and Servicing
Everything concerning the preservation of your engines and units. As a full-service provider, we offer everything from a single source.
Order Spare Parts
We offer a wide selection of genuine Cat spare parts. Delivery within 24 hours.
Oil and Coolant Analysis
In our in-house laboratory, we conduct precise oil and coolant diagnostics for diesel and gas engines.
Turbocharger Service
We take care of turbochargers from Cat, MaK, Napier, and KBB, offering comprehensive repair and retrofit services.
Extended Service Coverage (ESC)
We offer a variety of customized protection options for new, used, and refurbished Cat engines.
Customer Value Agreements
With our Customer Value Agreements, you decide which services you need and customize them to suit your requirements.
Test Rig
On our modern test rig, we perform test runs for all mechanical and electrical performance tests up to 6,000 kWel.
Cat Repair Options
Optimize your operating costs with customized repair packages for your drives.
Technical Trainings
Enhance your expertise with our practical training sessions.
Mobile Load Bank
With our mobile load bank, systems from all manufacturers can be tested, including full load testing of generators up to 1 MW.
Tailored to your industry: Customized services from a single source
Key benefits for your Organization
Global service network
We have a nationwide service network as well as an established global service network. Our experts operate regionally and internationally to ensure fast response times and reliable support. With this comprehensive network, we guarantee optimal care for your systems anywhere in the world.
Highly qualified service technicians
Our strength lies in well-trained technical specialists who bring the precise expertise required in each segment. At all our service locations, fully equipped vehicles with state-of-the-art tools and testing devices are ready for deployment.
Regional, personal points of contact
Our comprehensive service network ensures that our customers have access to personal, local contacts who are familiar with their individual requirements. Their expertise allows them to offer prompt advice and effective solutions. Being close to our customers enables us to provide direct communication and exceptional on-site care.
Transparent pricing and agreements
We stand for transparent costs and clearly structured contracts. Our customers benefit from straightforward pricing with no hidden fees. This builds trust and ensures planning reliability for long-term partnerships.
Zeppelin Power Systems Services
Register your Cat Engine now
Zeppelin Power Systems Solutions
Gain complete insight into your engine's status with our digital solutions
Remote monitoring and analysis
Gain full insight into all assets and improve the performance of your engines and systems with our digital solutions, offering innovative options for remote monitoring, analysis, and maintenance. With our Customer Value Agreements, you can select the digitale service that perfectly match your individual requirements.
Your reliable partner for comprehensive service solutions
Our broad service offering spans every stage, from the initial consultation and careful planning to seamless commissioning and consistent maintenance. Trust our deep knowledge to refine your processes and achieve excellence.
Planning
- Consulting
- Concept Development
- Project Engineering
Engineering
- Electrical & Installation Planning
- Process Technology
- CAD-based Planning
Project Management
- Site Management
- Technical Procurement
- Quality Assurance
Plant Construction
- Electrical Installation
- Assembly
- Commissioning and Test Run
Service
- Maintenance
- Routine Servicing
- Troubleshooting Service
Our Service Promise: Customized Solutions with Global Reach
For over 60 years, Zeppelin Power Systems has been a reliable partner of Caterpillar, continuously expanding its services to meet growing technical demands.
Our comprehensive range of services covers all propulsion and energy applications based on Caterpillar engines and systems. This includes diesel, gas, and dual-fuel engines from the Cat and MaK brands, as well as complete propulsion systems and related components. In addition, we offer service solutions for selected products from other manufacturers, enabling us to provide a broad spectrum of offerings for customers in the Marine, Industrial, Power & Heat, Rail, and Oil & Gas sectors.
In Germany, we operate a nationwide service network with service centers in Achim, Bremen, Hamburg, Leipzig, Cologne, Munich, Duisburg, Ulm and Frankfurt. These locations offer extensive spare parts inventories, state-of-the-art workshop equipment, and highly qualified service technicians who are ready to respond quickly and reliably on-site. Additionally, our customers benefit from a global service network that we provide in collaboration with Caterpillar, ensuring rapid support anywhere in the world, regardless of location or time zone.
Our largest production and maintenance facility is located in Achim near Bremen. Here, we outfit new engines, overhaul Caterpillar Cat and MaK engines, modernize systems, and conduct extensive test bench trials. The Hamburg location serves as a central hub for all areas, offering a MaK workshop, a dedicated turbocharger workshop, and a comprehensive spare parts warehouse—particularly supporting marine customers. For inland shipping, we provide swift and localized solutions in Duisburg, including dedicated berths directly at the site.
As a full-service provider, we ensure that all maintenance and repair work is performed professionally and that required spare parts are delivered on time. This guarantees the maximum availability of your systems—worldwide, 24/7, 365 days a year.
Zeppelin Power Systems Resources for Services
Brochures available for Download
Service Excellence
You can find more information about our services in the brochure
CVA Service Agreements
You can find more information about our CVAs in the brochure
Extended Service Coverage Marine Commercial
You can find more information on ESC for Marine Commercial in our brochure
Extended Service Coverage Marine Pleasure
You can find more information on ESC for Marine Pleasure in our brochure
Turbocharger Service
You can find more information on our turbocharger service in our brochure
Test Bench
You can find more information about our test bench in the brochure
Zeppelin Oil Diagnostic
You can find more information about the Zeppelin oil diagnostic in the brochure
Cat Repair Options C18
You can find more information on Repair Options for the C18 in the brochure
Cat Repair Options C32
You can find more information on Repair Options for the C32 in the brochure
Zeppelin Power Systems Portfolio
Explore more from the Zeppelin Power Systems portfolio
Power & Heat
Oil & Gas
Rail
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