Fuel Cell Applications: Current Pilot Projects & Innovations
Fuel Cell Generators and Pilot Systems by Zeppelin Power System
As a technology partner for sustainable energy and propulsion solutions, Zeppelin Power Systems is actively engaged in pioneering projects involving the use of fuel cell technology. Our current reference projects demonstrate the versatility and performance of fuel cells across a wide range of industries – from construction and industrial applications to research and development.
From mobile hydrogen generators for emission-free construction sites and events, to stationary systems ensuring reliable power for industrial operations, to advanced test environments supporting the further development of fuel cell technologies – Zeppelin Power Systems is driving decarbonization with customized fuel cell solutions.
Are you planning to implement fuel cells or launch a pilot project? Our team of experts supports you every step of the way – from comprehensive energy system analysis and planning to integration, operation, and service.
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Key benefits for your organization
Proven Hydrogen Generators
With our mobile PEM fuel cell generator, we offer a market-ready, robust solution for initial pilot projects and a reliable entry into hydrogen technology.
Tailored System Solutions – from Planning to Operation
End-to-end solutions from a single source: from energy system consulting and integration to operation, service, and maintenance – all customized to your specific application.
Cross-Industry Expertise
We understand the specific requirements, operating conditions, and regulatory frameworks of your industry. Our drive and energy systems are precisely designed to meet both technical and legal standards – ensuring maximum efficiency, safety, and future viability.
Maximum Operational Safety with Specialized Components
Through close collaboration with various manufacturers, we optimize and enhance filter systems and balance-of-plant components. This ensures reliable fuel cell performance even under demanding conditions.
Innovation Leader with In-House Testing Facilities
At our test bench, we conduct long-term operational testing to refine strategies for different applications and continuously improve the lifetime and reliability of our fuel cell systems.
Mobile Hydrogen Power for Rent: Our PEM Fuel Cell Generator for Emission-Free Electricity
With our PEM fuel cell generator, we offer a mobile, emission-free alternative to conventional diesel generators. Delivering 50–70 kVA of power, with a 35.7 kWh battery and integrated hydrogen storage, this robust hybrid system is a sustainable solution for construction sites, events, emergency power supply, and test environments.
Thanks to the combination of fuel cell and battery, the generator from Zeppelin Power Systems provides significantly longer runtimes than purely battery-based systems, without emitting CO₂, noise, or harmful pollutants.
The Zeppelin Power Systems Fuel Cell Generator in Action
Our PEM fuel cell generator is ideal wherever traditional diesel gensets reach their limits or are no longer permitted:
- Construction sites with zero-emission requirements: Especially in cities or regions with strict environmental regulations, the generator enables clean and quiet operation of machinery without CO₂ emissions.
- Festivals and large-scale events: Provides reliable power for stages, equipment, and infrastructure—quietly, cleanly, and without exhaust gases—preserving the environment and enhancing the visitor experience.
- Emergency power for critical infrastructure: Perfect for sensitive applications such as hospitals, data centers, or public institutions that require secure, emission-free power supply.
- Hydrogen-to-power applications: In combination with solar or wind power systems, the generator stores surplus renewable energy as hydrogen and makes it flexibly available when needed – especially valuable for off-grid energy systems.
Actively Shape the Energy Transition: The Zeppelin Power Systems fuel cell generator is your gateway to hydrogen technology – for pilot projects, testing, or flexible use cases. In addition to rental options, we support you with hydrogen logistics and full implementation of your projects.
Pioneering Hydrogen Projects – From Concept to Scalable Solutions
Mobile and Stationary Hydrogen Generators for CERTH
For the renowned research center CERTH (Centre for Research & Technology Hellas), Zeppelin Power Systems is implementing two distinct fuel cell systems:
- A stationary 100 kW system designed to reliably supply industrial applications or critical infrastructure.
- A mobile power generator is currently being developed for series production.
This project demonstrates how hydrogen generators can efficiently and emission-free replace diesel generators across a wide range of applications.
Would you like to experience how hydrogen technology can make your energy supply both efficient and emission-free? Contact us – we support pilot projects, custom applications, and your entry into fuel cell technology. Our experts will provide personal consultation and work with you to develop the right solution.
H2OptiLifeCycle – Test Bench for Maximum Efficiency and Durability
With the H2OptiLifeCycle project, we are creating a state-of-the-art test environment to evaluate PEM fuel cell stacks under real-world and extreme operating conditions. The goal is to develop well-founded operational strategies to extend service life – a key factor in the economic scaling of hydrogen technologies for industrial use.
The test bench includes five different fuel cell stacks, each undergoing over 1,000 hours of testing. Dynamic load profiles are simulated, targeted aging tests are conducted, and strategies for efficient stack replacement are developed. Balance-of-plant components – such as cooling systems, pressure regulation, and humidification – are also tested for long-term stability and performance.
The result is a comprehensive understanding of the interaction between all system components – with the objective of making fuel cell systems more robust, durable, and economical across industries.
Interested in learning more about our test bench or fuel cell expertise? Contact us – together, we’ll optimize your hydrogen solutions for maximum efficiency and longevity.
Advanced Filtration Systems for Fuel Cell Applications
Fuel cells require ultra-clean air to function efficiently and reliably. As part of the “KaLiBer” project, Zeppelin Power Systems is working with Forschungszentrum Jülich (MobiLab), Hydac, and the Centre for Fuel Cell Technology (ZBT) to develop specialized filtration systems tailored to the needs of fuel cell applications.
By measuring air quality across a variety of environments – from industrial zones and agricultural regions to coastal areas – we gather data to optimize air filters. These filters must not only remove fine particles and pollutants but also meet demanding requirements for vibration resistance, shock protection, and compact design. The result: robust filtration systems that ensure uninterrupted operation of fuel cells on ships, trains, construction sites, or in stationary installations.
Whether for mobile or stationary use in challenging environments, we support you with our expertise in selecting, developing, and integrating the right filtration systems.
Shaping the Future Together – With Sustainable Hydrogen Technology
Our projects demonstrate how fuel cell technology can already be implemented efficiently and reliably across a wide range of applications – from mobile power supply and industrial projects to research institutions. Zeppelin Power Systems develops manufacturer-independent turnkey solutions, manages system planning, implementation, and commissioning, and ensures safe and long-term operation of your systems through dependable service and support.
Planning
- Consulting
- Concept Development
- Project Engineering
Engineering
- Electrical & Installation Planning
- Process Technology
- CAD-based Planning
Project Management
- Site Management
- Technical Procurement
- Quality Assurance
Plant Construction
- Electrical Installation
- Assembly
- Commissioning and Test Run
Service
- Maintenance
- Routine Servicing
- Troubleshooting Service
BSFZ Seal for Our Fuel Cell Development
Zeppelin Power Systems has been awarded the BSFZ Seal in recognition of its research and development activities in the field of fuel cell technology. The seal is granted exclusively to companies conducting in-house research and development in accordance with the German Research Allowance Act (FZulG) – a mark of our innovative strength and our commitment to a sustainable energy future.
Our Expertise in Fuel Cells and Energy System Analysis
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